1. Choose the right raw materials
High-quality printed foil balloons are the foundation of production. Manufacturers will choose environmentally friendly, non-toxic and flexible foil materials. This not only ensures the safety of balloons when in use, but also can be used in various occasions, such as indoor decoration, etc. At the same time, its flexibility also ensures the smooth progress of the following work, without problems such as rupture and creases, laying the foundation for making a perfect balloon.
2. Development of molds
Our company can tailor balloons of various shapes for customers according to their needs, such as round, heart-shaped, cartoon characters, etc., and then use precision mold processing technology to convert the design results into physical models. The accuracy of the mold determines the rules and beauty of the balloon after it is formed. If there is a slight mistake, the printed foil balloons will have defects such as wrinkles and asymmetry. Therefore, this process requires experienced engineers to use high-tech CNC technology to carefully carve every detail.
3. Blowing
Put the selected foil roll into a special blowing device, and accurately control the temperature, air pressure, etc. according to the pre-set parameters. At high temperature, the foil becomes soft, and then high-pressure gas is injected into it. The foil is like a magic, expanding with the shape of the mold, and finally forming a three-dimensional balloon. In this process, high temperature will cause the foil to soften excessively, resulting in loss of plasticity or even melting, and unstable air pressure will cause uneven thickness of the air bag, thus affecting the suspension characteristics and overall quality of the printed foil balloons, so the stability of the blowing process is very important.
4. Printing
Use high-precision printing processes such as screen printing and digital printing. For patterns with rich colors and complex patterns, screen printing stands out with its outstanding color saturation and layered expression; while in the case of rapid customization, small batches, and pattern changes, the flexibility and efficiency of digital printing are highlighted. Before printing, the surface of the printed foil balloons needs to be specially treated to enhance the viscosity of the ink to ensure that the printed pattern is clear and lasting. Whether it is fine line outlines or large-area color filling, the design can be accurately restored, giving the balloon a unique charm.
5. Quality inspection
The printed foil balloons must pass multiple inspection points. The first is the appearance inspection. The staff checks the printing defects of the balloons one by one, such as inconsistent colors, blurred patterns, missing prints, etc. The next thing to do is the air tightness test. After the balloons are inflated, they are placed for a period of time to see if there are any leaks. Qualified balloons can be packaged and circulated to the market to give people a surprise. It is these progressive production processes and our strict control of the products that make the printed foil balloons in the most perfect state to illuminate every beautiful moment of our lives.
Demand-oriented: During major festivals such as Christmas, Spring Festival, Valentine's Day and weddings, the demand for foil printed balloons will increase significantly, causing their prices to rise. In the off-season, demand decreases and prices will fall.
Quality impact: Due to the use of high-quality raw materials, high-precision molds, advanced production processes, and strict quality inspections, it has a relatively high and stable quality. As customers demand more and more quality, it is expected that the market share and price of high-end printed foil balloons will continue to rise, and inferior balloons will be gradually eliminated.
Cost-driven: The fluctuation of raw material prices, the increase in environmental protection requirements, the investment in environmental protection equipment, and the increase in labor costs will have a certain impact on the price of foil balloons. .
Competition impact: Since there are a large number of brands in the industry, each brand will attract customers through price cuts and promotions, thereby curbing the momentum of price increases to a certain extent, and the prices of some commodities will fall.
Technological innovation: By introducing new technologies such as automatic production lines, production efficiency has been improved and costs have been reduced. However, if new technologies can significantly improve product performance and quality, printed foil balloons will also push up prices, although in the long run, this will help stabilize or improve its price competitiveness.
Market expansion: With the expansion of emerging markets and new uses such as commercial activities and theme parties, the demand for high-quality, personalized balloons is also growing, which will lead to price increases. This will also promote manufacturers to continuously optimize product quality and pricing strategies to meet different market levels.
We can print in many sizes and patterns, what pattern and size do you prefer?
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